ZHOU Xia, ZHANG Hanwei, RONG Yangyiming, FANG Song, XU Zhuoren, WANG Kai, ZHI Xiaoqin, QIU Limin
Journal of Engineering Thermophysics.
2023, 44(2):
311-320.
This article compares three compression heat recovery methods in cryogenic air separation units, including organic Rankine–assisted air compression heat recovery system (ORC-ACS), organic Rankine-electric driven vapor compression-assisted air compression heat recovery system (ORC-VCR-ACS), and organic Rankine-driven vapor compression-assisted compression heat recovery system (ORVC-ACS). The calculation results show that among the three systems, ORVC-ACS has the highest energy-saving efficiency and economic benefits. The system power saving of the ORVC-ACS reaches 1723 kW, which saves about 15.1 GWh/a, and accounts for about 7.5% of the total power consumption of the air compressors. The ORC-VCR-ACS is next, and its highest system power saving is about 1268 kW, while that of the ORC-ACS is about 783 kW. The highest net present value of the ORVC-ACS is about 99 million CNY with an average discounted payback time less than 3.2 years, indicating great economic potential. The maximum net present value and maximum discounted payback periods of the ORC-VCR-ACS and ORC-ACS are approximately 97 million CNY, 3.4 years and 44 million CNY, 4.8 years, respectively. In addition, the three systems can save up to 10.8, 11.4 and 4.9 million tons of carbon dioxide per year, respectively, showing great environmental potential.