FENG Luoyi, CAI Liming, XU Hanlin, XIE Xing
2026, 47(2): 399-411.
With the technological advancement of hydrogen trains around the world, the continuous breakthrough in the demand for long range has increased the difficulty of matching the design of hydrogen refueling stations. Mobile hydrogen refueling stations meet the operational requirements of trains well due to its maneuverability, but requiring the integration of all components within a specified enclosed space. Reducing the volume of the storage system is of importance for mobile hydrogen refueling stations to lower its cost, increase the hydrogen utilization rate, and decrease the footprint. In this work, the configuration modeling and analysis of the storage system for mobile hydrogen refueling stations oriented to trains are carried out. Firstly, the number of pressure divisions and switching points of the station storage system are optimized, and a 7-division average pressure multi-division strategy is proposed. A thermodynamic model is established from the station side to the vehicle side, then the refueling process of the proposed multi-division strategy is simulated under different number of refueling guns. The results show that: 1) with the increase of the number of pressure divisions, the volume of the storage system decreases, and the average pressure multi-division strategy corresponds to a smaller volume; 2) the mass flow rate increases with the number of refueling guns increases, leading to a shorter refueling duration, higher peak temperature and precooling peak power, lower refueling mass and precooling specific energy consumption. Considering the refueling time and precooling power consumption, the optimized configuration to meet the target refueling mass (500 kg) and duration (30 min) is a 7-division average pressure multi-division strategy with parallel refueling of 4-guns. This study provides an reference for the design of hydrogen refueling stations for trains.