LIU Shaojun, TIAN Sisi, LIU Guocun, SUI Bangjie
Journal of Engineering Thermophysics.
2024, 45(2):
368-377.
The water and thermal management strategies in the proton exchange membrane fuel cell stack are closely related to the structure and size of the stack. Computer-aided design simulation tools can be included in the development process. A two-dimensional model of the rapid prototyping stack based on COMSOL software is developed in the present study. In the model, the components of the entire are considered. The interactions among the transport processes of air, water, heat, and electricity within the membrane electrode assembly, bipolar plates, and cooling water channels are computed. A pair of inlet and outlet headers are added to the model to realistically simulate the gas flow distribution of the entire stack. The geometric dimensions and the number of unit cells in the model are parameterized, which can be quickly modeled and simulated according to the design requirements. A preliminary design scheme for the stack can be provided before more detailed 3D simulations are carried out. A 2D fuel cell stack model with 10 unit cells connected in series is presented as an example. This model solves a complete set of mass, momentum, composition, and temperature conservation equations for heat transfer in gas flow channels, porous media, electrode coupling surfaces, and solid fluids. With the U-shaped configuration, the oxygen velocity, mass fraction and current density distribution characteristics of the electrode coupling surface of the battery stack are analyzed. Based on the stack model, the effects of parameters such as voltage,PEM conductivity, and air intake velocity on the stack moisture distribution are studied. The simulation results show that high voltage operation, larger conductivity of the proton exchange membrane, and larger air flow rate will improve the stack performance. By optimizing the existing model structure, a more uniform distribution of water and gas in the stack is obtained, providing a reference for the further fuel cell stack design.